Carbon capture and utilisation

The cement and concrete industry of the future will capture CO2 emissions during production, use, recycling and upcycling with a variety of carbon capture and utilisation technologies to fully close the CO2 loop.

The cement industry is already doing much to reduce its carbon footprint, which stands at about 7% of total global CO2 emissions. But in order to get the industry to net-zero emissions, carbon capture will be required.  

Several approaches are being developed be the industry:   

While the technology is advancing, the economics remain challenging. The development of a ‘carbon economy’ is therefore an essential step in the move from a limited number of case studies to widespread deployment. Part of this journey is the re-evaluation of CO2 as a usable commodity rather than a waste product. 

The construction industry can play its part in developing an economy for CO2 – and there are signs that this is happening. The process of carbonation (long considered a nuisance by concrete engineers) is opening up a range of opportunities to permanently sequester CO2 in building materials.  

The LEILAC (Low Emissions Intensity Lime And Cement) Project Vision is to future-proof the cement and lime industries without significant impact on operability, capital intensity or efficiency.

Outside of the construction industry, there are few technologies available at commercial scale that could consume CO in large quantities. Beyond its established use in enhanced oil recovery, the most traditional uses for CO2 are urea production, Sabatier synthesis, Fischer-Tropsch synthesis, hydrogenation to methanol, dry reforming, hydrogenation to formic acid, and electrochemical reduction. 

Biological methods of CO2 capture and utilisation are also being developed, The treatment of flue gas by microalgae – which effectively ‘eat’ the CO2 – has the advantage of being relatively low cost, while producing a material (the algae) that can be processed for onward use in bioplastic production, biofuels, or fertilizer production. In one notable example from the cement industry, the algae are processed into food for the local fishery industry.